Belmont Textile Machinery Company

Manufacturer

North Carolina / United States of America (USA)

Textile Machinery Manufacturer USA | Carpet Yarn Dyeing,

Heat Setting & Automation Systems

Belmont Textile Machinery Company (BTMC) is an American textile machinery manufacturer specializing in carpet yarn dyeing, heat setting, winding, air entanglement, and textile automation systems. Headquartered in Mount Holly, North Carolina, USA, the company has been designing, engineering, and manufacturing textile machinery since 1955. BTMC is widely recognized for its innovative technologies developed for the carpet yarn industry, helping manufacturers improve product quality, increase production efficiency, and reduce operating costs.

As a third-generation family-owned business, Belmont has built decades of expertise through continuous research, development, and close collaboration with textile manufacturers. Throughout its history, the company has introduced several industry-changing innovations, beginning with the Model 6810 Take-Up Winder in the late 1960s and continuing with multiple generations of automatic winding, continuous space dyeing, air processing, and heat-setting technologies.

Today, BTMC continues to develop patented textile machinery that combines advanced automation, servo technology, and continuous processing systems. Its equipment is primarily used by carpet yarn manufacturers and producers of specialty yarns requiring consistent dyeing, heat setting, twisting, and yarn preparation.

Textile Machinery Portfolio

Belmont manufactures specialized textile machinery including:

Continuous Space Dye Systems
Continuous Heat Setting Systems
Continuous Autoclave Heat Set Machines
Automatic Take-Up Winders
Precision Yarn Winders
Air Entanglement Systems
RotoJet Air Processing Systems
Tack Removal Systems
RotoTwist Yarn Twisting Machines
Yarn Automation Systems
Customized Textile Machinery
Textile Process Automation Solutions

The company also provides:

Engineering consultancy
Process optimization
Machine upgrades
Installation assistance
Spare parts
Technical support
After-sales service

Carpet Yarn Dyeing Expertise

One of Belmont's primary areas of specialization is continuous space dyeing.

Its continuous dyeing systems integrate several production stages into a single automated process, including:

Pattern dye application
Dye fixation
Yarn drying
Package winding

The resulting yarn packages are ready for subsequent manufacturing operations without additional intermediate handling. These systems are widely used in carpet yarn manufacturing, where consistent color placement, productivity, and repeatability are critical.

Heat Setting Technology

BTMC has developed patented Continuous Autoclave Heat Set technology for dyeable yarns.

These systems are engineered to provide:

Uniform heat treatment
Improved yarn stability
Consistent product quality
Continuous production
High process efficiency

The company's heat-setting solutions are particularly suited for carpet yarn applications where dimensional stability and dye performance are essential.

Air Entanglement Solutions

Belmont manufactures advanced air entanglement systems that combine multiple yarns using air-jet technology.

Its solutions incorporate:

Air-jet processing
RotoJet technology
Tack removal systems

These technologies allow manufacturers to create a wide variety of yarn effects while maintaining high production quality and process consistency.

RotoTwist Technology

Another key innovation is the company's RotoTwist system.

Using high-speed servo technology, the machine prepares plied yarns by alternately applying S and Z twists in a continuous process. This patented approach improves productivity while providing precise twist control for specialty yarn production.

Engineering & Innovation

Innovation has been central to Belmont's development since its foundation.

Over the years the company has introduced:

Five generations of automatic take-up winders
Continuous space dyeing technologies
Continuous air processing systems
Continuous heat-setting systems
Servo-controlled yarn preparation technologies

Its engineering activities are supported by extensive research and development as well as collaborative projects with textile manufacturers to develop customized production solutions.

Manufacturing & Technical Support

Operating from Mount Holly, North Carolina, Belmont designs, engineers, manufactures, and supports its textile machinery in-house.

The company emphasizes:

Robust machine construction
Long service life
Reduced maintenance
Production reliability
Customer-focused engineering

Its technical team assists customers throughout installation, commissioning, maintenance, and ongoing process optimization.

Global Market Presence

Belmont supplies machinery to textile manufacturers worldwide, particularly within the carpet yarn industry.

Its technologies are installed in facilities producing:

Carpet yarns
Space-dyed yarns
Heat-set yarns
Specialty yarns
Multi-component yarns

Through decades of continuous innovation, the company has established itself as one of the leading suppliers of specialized carpet yarn processing machinery.